HomeProductsSafety relays, control systems and filter moduleBR/IO-Link GatewaysESM-CB-AZ-FI2-BR-IO-158875

ESM-CB-AZ-FI2-BR-IO-158875 (Order no. 158875)

IO-Link Gateway with relay outputs for BP/BR switches

IO-Link device for reading process and device data of BP/BR safety switches and transferring them to a higher-level control system
Control of guard locking of BP/BR switches, depending on the switch used
Compact version measuring only 18 mm in width
Rail mounting
LED status indicators
Sensor circuit 1: connection of single- or dual-channel safety switches with floating contacts; short circuit, earth fault and ground fault detection
Sensor circuit 2: connection of 2 safety outputs for BP/BR switches
Use as safety relay with two safe outputs
Start button and feedback loop can be connected
Safety relay: use up to category 4 according to EN ISO 13849-1

ESM-CB-AZ-FI2-BR-IO-158875 (Order no. 158875)

Description

Connection options

The following functions are possible given the corresponding wiring:

Start input for automatic start or a monitored start button

Monitoring of downstream relays or contactors (feedback loop)

Short circuit monitoring to detect short circuits between the connecting cables and to shut down the outputs or prevent relay starting if necessary

Earth fault/ground fault monitoring to detect short circuits between the connecting cables and earth or ground and to shut down the outputs or prevent relay starting if necessary.

Relay outputs

The outputs are redundantly designed and electrically decoupled.

Simultaneity monitoring of the safety outputs to monitor safety components over time.

No time-delayed shutdown

Industry 4.0 ready

Process data are cyclically sent to the control system via IO-Link. These data include all status signals, such as the door or guard locking position, and the indication of whether a switch is in the limit range of the actuating range.

The process data are available to the control system after approx. 200 ms and can be used for the automation process.

Moreover, acyclical polling can be used to collect environmental data such as the internal switch temperature, the applied voltage or the ID of the transponder used, as well as other values.

Plug and Play series connection

Connection for safety switches with BR technology without addressing the individual switches

The wiring and configuration work is minimized.

Device data and events

The higher-level control system can poll more than 30 different items of information from the connected switches. Comprehensive data transmission via IO-Link enables targeted preventive maintenance, for example.

Simple implementation of innovative applications

Device data from the actuators used can be employed to detect individual rotary table positions or different containers, for example.

Wiring drawing<br>Block diagram — Wiring drawing
Block diagram

Dimension drawings

Connection examples

Technical data

Approvals

Zulassung TÜV Rheinland, BMPB mit ZG: Type Approved

Mechanical values and environment

Dimensions	17.5 x 116.5 x 114.5
Type specification	Electromechanical relay with positively driven contacts according to IEC/EN 61810-3 (EN 50205)
Housing material
Housing	PBT, gray
Weight
Net	0,148 kg
Ambient temperature
(operation)	-25 ... 60 °C
(storage/transport)	-40 ... 85 °C
Atmospheric humidity	max.75 % rH
Degree of protection
	IP20
	IP54 (Installation location, min.)
permissible shock and vibration load	10 Hz...150 Hz, 2 g
Mounting method	Mounting rail 35mm according to DIN EN 60715 TH35
Installation orientation	vertical or horizontal
Connection	plug-in spring terminals
Stripping length	8 mm
	Safety contacts 13/14, 23/24
Number of safety contacts	2
Contact material	AgSnO2
Mechanical life	10 x 10⁶
Switching frequency	0,5 Hz
	Monitoring output OM
Number of monitoring outputs	1
	IO-Link
Number of masters
Class A	1
Number of inputs
Switching and communication line: ID/C	1
Connection	Spring terminals
Connection type	3-conductor
	Diagnostic input ID/C
Number of inputs	1
	Sensor circuit S1: S12, S14
Number of inputs	2
	Sensor circuit S2: S32, S34
Number of inputs	2
	Start circuit S21
Number of inputs	1

Electrical connection ratings

	100 %
Power dissipation	max.6,45 W ((US=30 V, UL=30 V, I²=72 A²))
Rated insulation voltage U_i	320 V
Rated impulse withstand voltage U_imp
Leakage path/air gaps	4 kV
Overvoltage category according to IEC EN 60664-1	2
Connection rating
at 24V DC	1,44 W
Degree of contamination (external, according to EN 60947-1)	2
Connection cross-section	0,2 ... 1,5 mm²
LED indicator	1x operating voltage display PWR, 5x status displays DIA, STATE1, STATE2, K1/K2, IO-Link
	Safety contacts 13/14, 23/24
Short-circuit current	4A (24 V (DC13)), 5A (250 V (AC15))
Type of output
NO	Two NO contacts in series, non-time-delayed, floating, positively driven (redundant) (Positively-driven relay according to IEC/EN 61810-3 (EN 50205))
Switching voltage
AC/DC	12 ... 250 V
Switching current	max.6000 mA
Cumulative current	max.10,5 A For all contacts
Fusing
External contact fuses (safety circuit) according to IEC 60269-1	6A gG
Breaking capacity	min.0,06 W
	Monitoring output OM
Type of output
NC	One NO contact (not relevant to safety) PNP
Switching current	max.100 mA
Output voltage
Approx.	22 V DC (Us - 2 V)
	IO-Link
Process-data update	5 ms
Cycle time	5 ms
Power supply
Supply: L+/L-	24 24 V DC -20% / +25% (provided via the IO-Link interface of the IO-Link master)
Current consumption
Supply: L+/L-	16 mA
Reverse polarity protection	Serial reverse polarity protection
	Diagnostic input ID/C
Current consumption	30 mA
	Sensor circuit S1: S12, S14
Test pulses	1,5 ms ((test-pulse width, LOW test pulses))
Test-pulse interval	Test-pulse rate = 5 x test-pulse width (Deactivate switch-on pulses/light tests on safety applications.)
Current consumption
at S12	<5 mA
at S22 / 24 V	<5 mA
at S22 / 0 V	>-5 mA
Input current
0-signal	0 ... 2 mA
Input voltage
1-signal	11 ... 30 V DC
0-signal	0 ... 5 V DC
Discrepancy time	∞
	Sensor circuit S2: S32, S34
Test pulses	1,5 ms ((test-pulse width, LOW test pulses))
Test-pulse interval	Test-pulse rate = 5 x test-pulse width (Deactivate switch-on pulses/light tests on safety applications.)
Current consumption	<5 mA
Input current
0-signal	0 ... 2 mA
Input voltage
0-signal	0 ... 5 V DC
1-signal	11 ... 30 V DC
Discrepancy time	∞
	Start circuit S21
Current consumption
at S21 / 0 V	>-5 mA
at S21 / 24 V	<5 mA
Input voltage
1-signal	19,2 ... 30 V DC
	Supply A1/A2
Operating voltage DC
Us	24 V DC -20% ... +25% (All the electrical connections must either be isolated from the mains supply by a safety transformer according to EN 61558-2-6 with limited output voltage in the event of a fault, or by other equivalent isolation measures.)
Current consumption	60 mA
Reverse polarity protection	Serial reverse polarity protection

Interface, bus

	IO-Link
Data rate
(COM3)	230 kbit/s

Other

In compliance with
	Sensor circuit S1: S12, S14
Description	NPN (S12), NPN/PNP (S22)
	Sensor circuit S2: S32, S34
Description	NPN
	Start circuit S21
Description	NPN (manual start), PNP (automatic start)
	IO-Link
Product version number	Version 1.1

Reliability values according to EN ISO 13849-1

Demand rate
for IEC 61508 – high demand	< 12 Monate
PFD
for IEC 61508 – low demand	3.76 x 10^-5 (This value is dependent on the number of switching cycles and the switching current.)
Proof-test interval
for IEC 61508 – high demand	240 Monate
for IEC 61508 – low demand	36 Monate
ESPE type
for IEC 61508 – high demand	Type A
Performance Level
acc. to EN ISO 13849	PL e (4 A DC13; 5 A AC15; 8,760 operating cycles/year) (A demand rate of the safety function of once per month is required for applications in PL e.)
Category
acc. to EN ISO 13849	4
PFH_D
for IEC 61508 – high demand	1.00 x 10^-9 (This value is dependent on the number of switching cycles and the switching current.)
SIL CL
for IEC 61508 – high demand	3
for IEC 61508 – low demand	3
for EN 62061	3 (A demand rate of the safety function of once per month is required for applications in SIL CL 3.)
Mission time	20 y (This value is dependent on the number of switching cycles and the switching current.)

Downloads

Complete package

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Content:

The operating instructions and any additions to the operating instructions or brief instructions
Any data sheets to supplement the operating instructions
The declaration of conformity

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Single Documents

Declarations of conformity

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Size

Ordernumber	158875
Item designation	ESM-CB-AZ-FI2-BR-IO-158875
Gross weight	0,231kg
Customs tariff number	85371098